Why DMWorks? The most complete solution for digital manufacturing, process validation, and data management Single solution platform to customize various customer requirements Various problem-solving applications based on real-world industrial experiences Intuitive user-oriented interface Precise Robot Off-line Programming through accurate virtual robot calibration services Continuous research and implementation of the latest automation technology
What Can You Do With DMWorks? DMWorks in the Product Development Phase STEP 01 Design Validation Phase Production Information (e.g. resources, product, and production process) Analysis Product Assembly Review STEP 02 Process Planning Phase Product, Resource, and Task Arrangements 3D Digital Factory Construction Logistics Simulation STEP 03 Process Validation Phase Product Manufacturability Validation Resource Specification Validation Robot Specification and Task Viability Validation Ergonomics Simulation STEP 04 Pilot Phase Robot Task Program Creation Virtual Robot and Workcell Calibration STEP 05 Production Phase Equipment Change Review Production Scenario Change Review Early Review and Monitoring of New Products 3D Scan Layout Construction
Real-World Application of the DMWorks Solution Learn How Digital Manufacturing Engineering Services Will Improve Your Efficacy
Virtual 3D Factory Construction and Manufacturing Process Validation Multiple CAD Formats Supported Import major CAD formats to create lightweight 3D virtual factories. Robot and Parametric Libraries Quickly access various robots and parametric models from the built-in library. Kinematics Definition Modeler Conveniently and easily define kinematics for creation and modification of motion equipment. Robotics Simulation(Various Applications Supported) Simulate a wide-range of robot applications such as welding (spot, laser, arc, pedestal), flow drilled screw/FDS, self piercing rivet/SPR, roller hemming, and painting. Collision Inspection Avoid accidents by simulating possible collision between equipment and setting automatic interlock/interference zones. Robot Cable Simulation Prevent the cables from twisting or causing interference. Process Simulation Define processes for each stations floor and transfer devices to simulate the entire factory in action. Plug-In Development Environment Customize functions and environment with the provided Plug-In. Optimized Features for Digital Twin and Robot Offline Programming Robot Offline Programming Utilize a robot offline programming environment for various robot languages and applications. Virtual Robot Kinematics Calibration Minimize position and kinematic errors by “making the virtual robot the same as the real robot” using virtual robot calibration technology. Realistic Robot Simulation (via RCS) Reduce virtual robot’s motion trajectory and time error by applying Robot Controller Simulation (RCS) 3D Scan Data Overlay Apply 3D scan data to build realistic virtual factories. Human Simulation, Ergonomics, and Analysis Predict work time as well as analyze work paths and motions of the operator. VR Simulation Review equipment specifications in a virtual environment and analyze the work environment of the workers in advance.
eZRobotics is doing its best to improve customer satisfaction and efficiency by customizing our software according to the needs and objectives of the customers based on accumulated industrial knowledge and various new technologies in the field of virtual production engineering.
Client-Focused DMWorks Solution Customizing Services 01 Customization of Simulation Environment for Special Robot Applications 02 Development of Offline Programming Module for Special Robot Systems 03 Development of Special Process Simulation and Validation Environment 04 Development of Hardware Integration/Connection to the DMWorks Software 05 Implementation of New/Special Robot Model Library 06 Customization of Parametric Model Devices 07 Customer-Specific Solution Development
Robot Offline Programming (OLP) is a robot programming method where robot programs are created independently in a 3D simulation environment rather than manually programming a robot at the actual robot station. The user can quickly and easily create optimal robot program paths utilizing robotics simulation and considering the robot trajectory, collision, reachability, working conditions, task signals, and cycle time of the tasks within the simulation instead of spending time to program the robots on-site using the teach pendant. Robot OLP minimizes the preparation time for production and prevents various problems that can occur by detecting the issues in advance through various robotics simulations. Various robotics OLP applications are supported, including spot welding, laser welding, roller hemming, painting/sealing, 7/8 DOF robots, feedback controls, and more. Generated robot programs are converted into specified robot languages and can be downloaded directly into the robot controller without additional modifications. Robot OLP customization services are provided for robots and controllers not listed below.
Human Simulation, Ergonomics, and Analysis The Human Simulation in DMWorks 3.0 provides a variety of functions that help examine various problems that can occur in real-world working environment using virtual operators and workers in a virtual factory floor. Analyze various factors, such as work risk for operators, task convenience, and job fatigue, to configure optimized work environments by removing risks that may occur in the working environment and increasing efficacy.
