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Automated 3D Scanning & Analysis System Integration

eZRobotics provides professional consulting and engineering services for quality control via the integration and
automation of a high-precision metrology and analysis system.

Overview Success Stories/References

Automated Measurement and
Analysis System Integration Overview

eZRobotics provides consulting and engineering services for high-precision automated measurement and analysis system solutions by utilizing our own self-developed software, Automated Inspection & Measurement Solution (AIMS) software, in conjunction with laser trackers and laser scanners from Hexagon.

The automated measurement and analysis system solution can help shorten the period of establishing the initial quality of the product and minimize the defect rate of the products during mass production via the total inspection of all products. Reports regarding the product quality provides a history log which can be managed and used to deduce improvement plans and procedures.

Learn How AIMS Can Improve the Standards of Quality

Why AIMS?

Laser Tracker

Laser Scanner

  • Inline/Offline/Near-line Inspection with Absolute Measurement Error of 60 μm
  • Flexible Configuration of the Automated Measurement and Analysis System for Various Products and Environments
  • High-Efficiency Measurement System without the Need of Preliminary On-Site Preparation (e.g. Marking the Product)
  • Shortened Period of Establishing Initial Quality and Minimization of Mass Production Defect Rates
  • Precise Measurement Results and Easy-to-Read Color Map Format in the Analysis Report
  • Quality History Management of All Products via Analysis Result Reports

01 Customized System Consultation and Configuration

System configurations, such as specifications and location of resources that are suitable for the product and environment, are determined through consultations with the customer.

  • Optimal Specification and Layout Determination by Considering:
    • - Size and Shape of Product
    • - Placement and Specification of the Product
    • - Size and Restrictions of the Measurement Environment
    • - Robot Measurement Cycle Time
    • - Safety Regulations of the Factory

02 Optimized Robot Measurement Program Creation

Robot measurement programs that can scan the product with optimal and uniform quality is prepared in advance using the laser scanning and laser tracking simulation of the AIMS Software. The generated robot measurement program is then downloaded into the actual robot and will minimize the robot teaching time required on-site.

  • Early Detection and Prevention of Measurement Problems in the Real Environment
  • Optimization of Scanning Control Parameters
  • Application of Ideal Robot Measurement Speed

03 Robot Program Validation On Site

Precision validation of robot programs before on-site deployment

In a virtual environment that reflects the actual product and measurement equipment setup, robot motion and operation programs are pre-validated to minimize expected interferences and errors. Validated programs then undergo repeated commissioning and system testing to ensure robot stability and measurement quality.

  • Preliminary review of potential robot motion interferences
  • Assurance of system reliability through repeated commissioning
  • Program error validation by comparison with actual measurement data
  • Optimization of parameter values to enhance measurement quality

04 Automated Analysis Workflow

Data-Driven Automated Analysis & Reporting

Data-Driven Automated Analysis & Reporting Build an analysis system that automatically collects and analyzes measurement result data to enable product quality evaluation and defect detection. Tailored analysis items and visual reports based on customer requirements improve production efficiency and support quality management.

  • Automatic generation of customer-specific quality reports
  • Defect analysis based on measurement data
  • Real-time quality monitoring through system integration
  • Configuration of repeatable analysis environments and history management

Pioneering the World with
Automated Measurement and Analysis Solutions

eZRobotics provides consulting and professional engineering services with customer-specific automated measurement and analysis system solutions at major automotive factories and suppliers including Hyundai/Kia Motors, General Motors, BMW, Ferrari, Tofas/FIAT, and NIO.

Korea

China

USA

Mexico

Brazil

Russia

India

Turkey

Italy

Canada

Japan

UK

eZRobotics is a certified Gold Integrator of Hexagon and provides high-precision automated measurement
and analysis system solution services using laser tracker and laser scanning Leica equipment.

All products and rights of such products belong to Hexagon

View detail

Leica T-Scan 5

  • Highest point density
  • Ultra high dynamic range
  • Optimized for automation
  • Simplicity at its best
Size 210 X 380 X 138mm
Weight 1.08kg
Line Frequency Up to 300 line/sec
Stand - Off 150mm
Scanning Range ±50mm
Data Acquisition 210,000 Point
Point-to-Point Distance 0.075
Measurement Accuracy ±50μm + 6μm/m
Laser Safety Class Class2, IEC60825-1, EN60825-1
Scan Trace Speed 1m/s

eZRobotics is a certified Gold Integrator of Hexagon and provides high-precision automated measurement
and analysis system solution services using laser tracker and laser scanning Leica equipment.

All products and rights of such products belong to Hexagon.

View detail

Leica AT960

  • 6 DoF Extremely Accurate Measurement System
  • Power Lock
  • IP54 Protection
T-Products
Measurement Range
(T-Scan,T-Mac) 		20m(AT960MR)~40m(AT960LR)
Accuracy ±15μm+6μm/m (MPE)
Horizontal Angle
(Measurement Range) 		360˚
Vertical Angle
(Measurement Range) 		±145˚
Weight 13.8kg
Size 477 X 221 X 59mm
Power AC 110V /220V
(50Hz / 60Hz)
Operational
Temperature		 0℃~+40℃
(-20℃~+50℃)
IP Class IP54 (Dust & Humidity protection)
Privacy Statement Terms of Use

#1101, D-Dong, Digital Empire Building 16, Deogyeong-daero 1556 Beon-gil Yeoungtong-gu, Suwon-si, Gyeonggi-do Korea 16690
Tel. 031-695-3500 Fax. 031-695-3509 [Research institute designated for military service exception] Virtual Manufacturing System Laboratory: D Building 1104~5

Copyright (c) 2021 EZRobotics. All rights reserved.